New & Resurfaced Dairy Floor Systems

Precision Engineering for New Builds | Industrial Restoration for Existing Sheds

04

Hygienic Flooring Solutions That Keep Your Shed Safe and Compliant

A dairy floor is one of the hardest-working surfaces in New Zealand. Whether you are pouring a brand-new slab for a rotary shed or trying to save a pitted, acid-damaged pit, the finish determines the lifespan of your asset.

At Solid Floors, we specialize in high-performance resin surfacing for the dairy industry. We provide the technical expertise to seal new concrete from day one or resurface old, degraded concrete to a “better-than-new” industrial standard.

Do IT Once

New Dairy Construction: The "Seal from Day One" Strategy

Don’t wait for milk acids to damage your new investment. Applying a food-grade resin system to a new dairy shed immediately after the concrete cures is the only way to ensure 100% moisture and acid resistance.

  • Integrated Hygiene: We apply MPI-compliant coatings that bond deeply with new concrete, creating a permanent, non-porous barrier.

  • Precision Falls & Drainage: We work alongside your builders to ensure our coatings support your drainage requirements, preventing pooling and bacterial growth.

  • Long-Term Asset Protection: A “Solid Floors” finish on a new build can add decades to the life of the concrete substrate.

OUR-PROCESS
04

Dairy Floor Resurfacing: Restoring Pitted & Damaged Concrete

If your milking shed is showing its age, pitted floors, exposed aggregate, or deep cracks. You don’t need a new pour. Our resurfacing process strips away the damage and installs a high-build industrial skin.

  • Diamond Grinding: We use heavy-duty HTC diamond grinders to remove years of fat, protein, and acid contamination, reaching the clean, sound concrete underneath.

  • Levelling & Patching: Using specialized Sika mortars, we fill “fat-trap” pits and structural cracks, restoring a perfectly level, easy-to-clean profile.

  • Structural Bond: Our resin systems don’t just sit on top; they are mechanically keyed into the substrate for a finish that won’t flake or peel under high-pressure washing.

 

Why Choose Solid Floors?

With over 25 years of experience, we understand that in the dairy industry, downtime is not an option.

  • Sika Approved Applicators: We use the world’s leading resin technology to ensure your floor stands up to the corrosive nature of milk fats and cleaning chemicals.

  • Waikato & Auckland Based: We are local to the heart of NZ dairy, offering prompt site visits and reliable project timelines.

  • Safety First: All our finishes are tailored to specific slip-resistance ratings, protecting your team in wet and oily conditions.

OUR-PROCESS